Above is a photo of one of the existing capitals on the Harris County Courthouse.The are at the top of the center rotunda There are four of them and all of the centers of the capitals have been removed in the past. We were contracted to recreate the center element.
We first created a rubber mold of the largest remaining parts. We then cast parts those parts in our shop and installed them into a frame to start building the complete capital.
We measured the distances between the decorative elements so that we built it holding the same size as what was on site. We built it laying down to so that carving would be easer.
Here is the where we started the building of the mockup. you can see on each side is plaster castings that came out of the molds we made so that the replicate the sides. the top ledge is the top run shelf on the existing captals. We installe wood framing and lathed over the wood so we could plaster in as have the starting shape.
Here I"m plastering over the lath and framing creating the trunk shape of the capital.
We installed leaves that were also cast from molds made on site to start the shaft of the capital. We then installed framing and then lathed it and plastered as we did the vertical trunk of the capital. After all of this we now has the basic shape started and could start building the elements.
Here I have started the large center element. I started this first so that I had a feel for the scale.
After thisIi started filling in the leaves.
The completed capital can be viewed here.
Hundreds of hours have been put into this project. once approval is received we will make a rubber mold of the capital and start casting the four capitals. ship them to the sight and install. I will have post additional photos on the installation in the future.
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